工(gong)業電(dian)爐爐襯的使(shi)用(yong)壽命受(shou)各(ge)種因素(su)影響(xiang),包(bao)括:啟熔時上下點與(yu)中點溫差過大;沒有控制好(hao)燒(shao)結工(gong)藝(yi)曲(qu)線溫(wen)度;高(gao)溫(wen)燒(shao)結差、時間短、急(ji)於(yu)出(chu)爐;冷(leng)爐 啟熔(rong)次數過(guo)多(duo),啟熔(rong)曲(qu)線的溫(wen)度控(kong)制差,鐵料在(zai)裂(lie)紋(wen)沒(mei)彌合(he)前(qian)熔化鉆(zuan)鐵;熔(rong)化時溫度過(guo)高(gao);熔(rong)渣(zha)對(dui)爐襯侵蝕(shi);爐子啟(qi)熔時(新爐),熔化含(han)C量高(gao)鐵(tie)水(shui);新爐熔 化沒(mei)有達到(dao)足夠的燒(shao)結層而(er)冷(leng)爐等。如(ru)何(he)判(pan)斷(duan)工(gong)業電(dian)爐爐襯的壽(shou)命?
1、初期(qi)使(shi)用(yong)嚴(yan)格(ge)按熔化爐次執(zhi)行(xing),由(you)150爐次起,通過(guo)積累經驗(yan)逐(zhu)步提高(gao)到(dao)200爐次。
2、觀測工(gong)業電(dian)爐的爐膛直徑變(bian)化判(pan)斷(duan),爐墻被(bei)侵蝕(shi)掉(diao)局部(bu)二分之(zhi)壹(yi),全(quan)部三(san)分之(zhi)壹(yi),應該拆除(chu)。
3、觀測工(gong)業電(dian)爐的冷(leng)卻水(shui)溫(wen)度,以新爐襯的回(hui)水(shui)溫(wen)度為準(zhun),同(tong)壹(yi)送電(dian)功率,同鐵量,溫(wen)差超過三(san)十(shi)攝(she)氏(shi)度,應註意觀察耐(nai)火材料(liao)。
4、觀測送電(dian)功(gong)率(lv)變化,送(song)電功(gong)率(lv)與(yu)新爐襯比(bi)功(gong)率(lv)變(bian)化較(jiao)大時,應註意觀察耐(nai)火材料(liao)。
5、爐底泄漏報(bao)警(jing),爐襯壽(shou)命達到(dao)限(xian)度。
對(dui)工(gong)業電(dian)爐爐襯使(shi)用(yong)壽命的判(pan)斷(duan),需(xu)要長期(qi)的積累經驗(yan),每(mei)次(ci)拆爐襯後(hou)都要對(dui)爐襯使(shi)用(yong)情況(kuang)進行(xing)分析(xi),以確(que)定(ding)較佳(jia)爐襯使(shi)用(yong)壽命。判(pan)斷(duan)電(dian)爐爐襯使(shi)用(yong)壽命的原則(ze):爐襯的使(shi)用(yong)壽命要有足夠的使(shi)用(yong)系數(shu),不能(neng)單(dan)純地(di)追求(qiu)使(shi)用(yong)壽命,寧(ning)過(guo)剩,不要冒險(xian)。特別是爐襯完(wan)全(quan)燒(shao)結沒有松散(san)層,將造成拆爐困難(nan),嚴(yan)重(zhong)時將損壞(huai)線圈。